One thousand pounds. Half a ton. Way more than any strongman contestant can lift. That’s how much weight Finale Speed has been able to cut out of a 1969 Camaro by replacing its steel body with carbon fiber. And the company’s aiming to bring that supercar technology to pretty much any American muscle car.
“Carbon fiber’s been around for years,” said JD Rudisill, who founded Finale Speed in Yukon, Oklahoma, in April 2022. “It’s what they use in Formula 1, all the hypercars, because it’s just a fraction of the weight of steel. Half the weight and double the strength, is what they say. It’s just that nobody had used it on the classics.”
Other aftermarket companies have offered ready-made carbon-fiber components, Rudisill noted, and a handful do offer full carbon-fiber bodies, but Rudisill said that as far as he knows, Finale is the first company to offer full carbon-fiber bodies for 1968-1970 Dodge Chargers and first-generation Chevrolet Camaros.
The latter made its debut this past week at Barrett-Jackson’s Scottsdale auction as a complete car dubbed Viral, powered by a 650hp LT4 6.2-liter crate engine. The former has had a far more eventful few months. From the start, Rudisill wanted to work with Dodge representatives to license the second-generation Charger’s design, and even before those agreements were in place, he got an invitation to unveil the Charger’s bare carbon-fiber body at Dodge’s Speed Week event in August – the same event at which the company debuted its all-electric Charger Daytona SRT Concept.
“We just got there, and we’ve got Tom Sacoman (Director of Dodge Product and Motorsports) and Ralph Gilles (Stellantis Head of Design) crawling all over it,” Rudisill said. “I’m in shock. Then Tim Kuniskis sees it and says he wants it at SEMA, still unfinished and with a Hellcrate in it.”
According to Rudisill and Finale’s Chris Jacobs, the company has been able to make such great strides in less than a year due to a number of factors. While Rudisill gives credit to the eight guys in the shop who came to the company from Rudisill’s prior venture (“The eight best guys you want working on carbon fiber cars,” he said), he also has 15 years of experience working with carbon fiber in automotive applications. Finale has also partnered with Brothers Carbon in Sheboygan Falls, Wisconsin, which supplies the dozen or so pieces that Finale then pieces together into bodies.
(For what it’s worth, Brothers displays a complete carbon-fiber Bumpside F-100 body on its website. Speedkore has also built full carbon-fiber Dodge Chargers, but does not appear to offer the bodies separately. Kindig-It Design offers 1953 Corvettes with full carbon fiber bodies. Classic Recreations, which was already building carbon-fiber Shelby G.T.500s, also announced a full carbon-fiber Shelby Cobra body last year.)
Perhaps just as important, Finale employs a straightforward, old-school method for building carbon fiber bodies that dispenses with the time-consuming process of CAD modeling, 3D printing, and other high-tech prototyping solutions normally associated with carbon fiber. More like creating fiberglass body panels, the process starts with sourcing a body from which Finale can pull fiberglass molds, which then go to Brothers for laying up with prepreg (carbon fiber sheets with the resin already embedded in the carbon fiber weave) and curing in an autoclave. “With the prepreg, they just roll it out and trim it to fit,” Jacobs said. “It looks just like they’re installing Dynamat.”
Once Brothers delivers the individual panels to Finale, the crew there begins piecing together the panels into a full body, attaching them to each other and to the steel inner structure of the donor car using a panel bonding adhesive. All of the panels are exact replicas of the originals, Rudisill said, so OE components like glass and door strikers will mate right up to the carbon-fiber bodies.
“It’s a true art to line up the panels, but the biggest hurdle is making the molds,” Rudisill said. Because he wants the carbon-fiber weave to be visible in the end product regardless of whether the customer specifies a bare or painted body, he said his crew puts in the time to make sure the source body and the fiberglass molds are as straight and smooth as possible.
According to Jacobs, Finale makes use of the donor car’s steel inner structure – including the firewall, dash structure, and much of the floor – to retain the car’s VIN and make registering the car straightforward. He said the company currently has a good stock of donors with VINs, but should they run out, they might consider producing entirely new bodies under the Low Volume Motor Vehicle Manufacturers Act.
While Rudisill said he started the venture to build the carbon-fiber Camaros (“One of my personal favorite cars,” he said), the manufacturing process essentially allows Finale to replicate any cars in carbon fiber. He and Jacobs are currently pursuing a licensing deal with Ford to build and offer complete bodies for an undisclosed vehicle, and Jacobs said the license deal with Dodge allows the company to build carbon-fiber bodies for any Dodge vehicle. “In the future, I’d like to see us get out of the box with something like an A-body Barracuda or a 1971 Charger,” Jacobs said. “We’ve even been talking about GM G-bodies. We have total freedom to do what we want; it’s just a matter of finding a clean version of that model and using some portion of an existing car.”
That also includes offering carbon-fiber bodies in pretty much any state of completion, from bare bodies to turnkey cars. Finale currently lists the 1970 Charger body, sitting on a Salvaggio Designs perimeter chassis and equipped with Detroit Speed front and rear suspension, Wildwood 14-inch disc brakes, and Forgeline wheels, for $199,000. Viral, the carbon-fiber Camaro, is a complete running and driving car with a full interior; Finale currently lists it for $429,000. According to Jacobs, Finale currently has body panels for another five Camaros and five Chargers. Lead time for the cars sits at six to eight months, and Jacobs said that Finale currently has the capacity to complete two to three cars per month.
For more information about Finale’s carbon fiber-bodied Charger and Camaro, visit FinaleSpeed.com.