Its story begins as so many others do in our hobby, with fond childhood memories of a favored family vehicle, and ends with the restored car before you on these pages. Filling in the middle are tenacity, luck, and some clever workarounds. This first-year Kaiser-Frazer Henry J Deluxe is a rare survivor that was brought back to as close-to-stock condition as its dedicated owner could reasonably make it, and it represents a decades-held dream come true.
John Kunkel recalls the Henry J sedans that passed through the hands of his father and older brother, especially the new 1953 Corsair Deluxe that was, in its day, the Kunkel family motor. This gearhead from youth has owned and appreciated many other types of vehicles, but that economy car from the postwar independent automaker has a special place in his heart. “I’ve been going to car shows for years, and you see so many Chevelles, so many Mustangs, so many Camaros, so many Corvettes. After a while, they become so common,” John muses. “I personally like cars that are different, unusual, that you don’t see often.”
In a conversation with his son circa 2012, John mentioned he’d buy a Henry J if he found one, but he had a particular specification in mind: It would need to be an early 1951 Deluxe model, the one without an external trunk opening, but with the straight-six engine and an overdrive transmission. “That narrowed it down pretty hard,” he recalls with a smile. “My boy found this car on the Internet, for sale out in Colorado.”
The Henry J, purchased sight-unseen, spent some 25 years in storage in New Mexico before it lived in Colorado, explaining its sunbaked appearance. It rolled on 14-inch wheels, but the car’s new owner had correct 15-inch versions in his family’s parts stash.
The Restoration
One of the more unusual aspects of this car was the custom interior its previous owner had installed. He’d replaced the headliner, door and rear side panels, and the dashboard’s knobs with wooden facsimiles. John disassembled everything for the restoration.
The Restoration
John opted to leave the Henry J’s body attached to its frame to avoid misalignment as he removed rusted passenger-floor sections using a metal cutting wheel, and MIG-welded replacement sheetmetal he’d harvested from a Comet and bent on his homemade metal brake.
The Restoration
With the frame and suspensions exposed, the components were cleaned and treated with chassis-black paint. John ran new brake lines and replaced the master and wheel cylinders. Tubular rear shocks were easier to source than the fronts, which came from Monroe.
The Restoration
Every panel that could be removed from the body shell was, and each was treated individually. This ensured complete paint coverage from every angle, minimizing the possibility of future corrosion, and also eliminated the need to redo large areas if a flaw occurred.
The Restoration
John re-hung the fenders as he worked his way around the Henry J. Before he painted the interior, he had to weld up the screw holes in the roof supports, side panels, and rear floor that resulted from the last owner having used wood instead of correct materials.
Finding the right Henry J
The Deluxe that would soon relocate to south-central Pennsylvania ticked all the right boxes. It was one of 43,442 1951 models in this trim powered by the Willys-built “Kaiser Supersonic” 161- cu.in. flathead inline-six that sported a 3.12 x 3.50-inch bore and stroke, 7:1 compression ratio, and 1-bbl Carter YF carburetor. When the 2,341-pound car was new, the engine’s conservative output—80 horsepower at 3,800 rpm and 133 pound-feet at 1,600 rpm—provided adequately peppy performance with help from the column-shifted three-speed manual transmission with Borg-Warner overdrive. That desirable option allowed the six-cylinder Henry J to comfortably cruise at 55 mph, a speed with which its unassisted nine-inch drum brakes could readily cope.
John did something he says he wouldn’t do again, though it worked out in this instance: He bought the 1951 Henry J sight-unseen. “The guy I spoke with seemed like an honest man. He said the car ran, but not good. It stopped, sorta. It needed some work but was originally a Southwestern car and there wasn’t a lot of rust. I figured, if they’re that hard to come by and I’m going to get one, now’s the time to do it,” he tells us.
This car’s 161-cu.in. straight-six was a set of points and a new muffler away from running well. Its Carter carburetor and ancillaries would be rebuilt.
Evaluating and rebuilding the Supersonic six-cylinder
Once the car was delivered, its new caretaker wasted no time in evaluating his purchase and diving into its restoration. He’d bought a reasonably complete J with recently recovered seats, and, oddly, timber trimmings throughout the interior including a wood-slat headliner, wood side panels, and matching dash knobs.
“It would start and run, but not very well. When you revved it, it started breaking up,” John remembers. “The first thing I did was an engine compression check; surprisingly, the compression was great on all six cylinders. So I checked the timing and vacuum, and found the points in the distributor were cheap replacements. I put in the proper points that had more spring tension, which stopped them floating due to low spring pressure. That made a big difference, but it still wasn’t right. I kept working on it and took off the exhaust system. I found the muffler was really heavy. I cut the top off and found it was jam-packed full of nuts! Replacing the exhaust system made all the difference— it ran like a top!”
As he worked on the engine, John came to believe it had previously been rebuilt since there was very little sludge in the oil pan and each component had been repainted. The transmission was likely given the same treatment since it showed no signs of typical Henry J first gear and synchronizer wear. The overdrive wasn’t working, but studying a shop manual’s wiring schematic clarified why: Improperly connected wires had shorted out its governor. John didn’t trust the rest of the car’s 60-year-old wiring, so he made a replacement harness. He would also rebuild components like the carburetor, generator, starter, and the distributor, and source new brake hydraulic lines and cylinders, plus new Monroe front tubular shocks.
Bodywork using homebuilt tools
The Kunkel family’s history with this model benefitted our feature car, since both John’s father and brother had stashes of spare parts that were crucial in this restoration, including that shop manual. He’d also been collecting Henry J parts when he came across them in hopes of someday having his own to restore. A derelict 1963 Mercury Comet belonging to John’s son would prove useful when it came to sourcing sheetmetal to replace corroded sections of the passenger-side floor and rocker panel.
Early 1950s Kaiser-Frazer cars don’t enjoy the replacement parts support of collectibles like the Ford Model A and MGB, so John had to get creative at many points in the restoration process. He found that the roof and trunklid sheetmetal of that Comet were reasonable approximations of the Henry J’s own, so he used a metal cutting wheel to harvest sections that he then re-formed in the homemade sheetmetal brake he made using three pieces of four-foot-long angle iron, a hinge, and C-clamps. “It was a bit crude, but they bent up nicely,” he says modestly; “The metal was a good-enough gauge that you could hammer it and weld without it burning through.” John left the Henry J’s two-door body on the frame to ensure it would remain square as he cut out and MIG-welded back those sections of passenger floor and sill.
Having completely disassembled the sedan before repairing its relatively minor rust, John began painting each piece individually. Rather than return it to the factory shade of pale green he didn’t like, he chose to spray the body in Ford’s classic Wimbledon White acrylic enamel, of which he purchased two gallons. “I like the clean look of that color, and considering I was painting it myself, outside, white hides a lot of flaws that would be very obvious in dark colors,” he admits. “I’d take a fender out on a nice day and prime it, sand it, and then paint it. The next day I’d paint another fender, a door, or the hood. It’s not the best way to work, but I found if you have a bad day and things don’t go right, you don’t screw up the whole job, just one panel. Doing it individually, you also have paint behind door hinges, inside and outside every panel, and from every different angle. You can’t do that when the car is all together.”
This Henry J’s previous owner had reupholstered the seats, but John would have to replace interior side panels and headlining using proper automotive materials. He opted to fit carpet instead of rubber mats.
A DIY interior with professional results
That the front and folding rear bench seats were already restored with white vinyl upholstery took one large task off John’s plate, but he had a lot to contend with in returning the rest of the interior to its correct state. He opted to fit custom-sewn aftermarket carpet to the floor rather than the original-type rubber mats to improve sound deadening and reduce the chance of condensation corrosion. New door and rear side panels were made from 1⁄8-inch Masonite that John glued automotive-grade material to using adhesive spray; that material was also used to cover the spare wheel that resides in the 15-cu.ft. cargo area behind the rear seat.
Another custom installation was the five-bow fabric headliner, made by a talented seamstress in North Carolina. “I’d never installed a headliner in my life, but she did a nice job and it fit right up,” he says with a smile. Unfortunately, factory Henry J dashboard choke, heater, headlamp, and other knobs have eluded John to this point, but he’s made do with generic items that, to the untrained eye, look stock.
The attractive styling of this demure compact—squint at the greenhouse and finned fenders, and it could be a scaled-down 1948 Cadillac coupe—was set off with minimal but impactful brightwork. John faced yet another challenge when it came to the dented and bent front bumper. “The chrome shop redid the back bumper, grille, and other parts, but said they wouldn’t touch the front bumper,” he recalls. “I searched for a replacement but couldn’t find one in better shape, so I spent several weeks working on that thing—straightening, pulling, twisting, and grinding. The front bumper isn’t as thick as it used to be, but when I took it back, they re-chromed it.”
Wrapping up the restoration
It’s the details that meant the most to John as he wrapped up the three-year restoration process. His beloved Henry J once again rides on factory 15 x 5-inch wheels, which came from the Kunkel parts stashes, replacing the incorrect 14-inch wheels that were on the car when he received it. The previous owner thankfully still had the correct full wheel covers, and kindly sent them to John at no additional cost.
In the years since the work was finished, the smallest Kaiser-Frazer has turned heads and inspired discussions. “Older people who remember the Henry J from back in the day offer a lot of nice comments,” he tells us. “I’ve heard, ‘I haven’t seen one of those in 25 years!’ It seems most that you see today will have a big V-8 under the hood, the firewall and dash are cut, it’s got big tires on the back. Drag strips cleaned out the Henry J’s back in the 1960s, and it’s unusual to spot a stock one. Mine’s not 100-percent, but it’s a lot closer to being there than most.
“When you see the car up close, it’s far from perfect, but I’m happy with it,” John continues. “I mean, I built the thing in my garage, painted the car outside piece by piece, and put it back together. It’s not professional, but it’s mine.”